Episodes

  • 13 – From Data to Decisions: IoT’s Impact on Business Strategy with Freddie Coertze
    Nov 14 2024

    Join hosts Phil Seboa and Ed Fuentes as they chat with IoT expert Freddie Coertze in this episode, brought to you by Smithtek. They discuss the transformative power of IoT in industries, covering how it improves collaboration, asset management, and business alignment. Freddie shares real-world examples like energy savings in manufacturing and smarter monitoring in agriculture, while offering a fresh perspective on moving beyond traditional proof-of-concept models. Learn how AI-driven predictive maintenance, sensor data, and digital strategies are paving the way for successful IoT projects.


    This Episode Is Brought To You By Smithtek.


    Smithtek provides turn-key hardware and software for remote monitoring and control, supporting a wide range of industrial protocols and offering a web-based SCADA system. Designed and built in Perth, Western Australia, their solutions make asset managementeasy for industries like agriculture, mining, and automation, ensuring reliable and realtimecontrol.


    Smithtek is committed to providing reliable, Australian-made solutions for remote asset management. Our systems are designed to be intuitive and adaptable, making integrationwith existing infrastructure straightforward. We prioritize simplicity in user experience, ensuring that our technology is accessible for all levels of technical expertise.


    For more information, visit www.smithtek.com.au.



    ——————-

    00:00 Introduction to the episode and hosts

    01:10 Freddie Coertze’s background and journey in IoT

    04:36 Importance of stakeholder involvement in IoT projects

    06:52 Aligning IoT solutions with business strategy

    09:18 Excitement and continuous learning in the IoT space

    11:45 Use cases: Condition monitoring of assets

    16:28 Automating production processes in chemical tank management

    20:52 The benefits of reducing labor costs through automation

    24:12 Lights-out manufacturing and technological advancements

    27:30 Integrating sensor data through ERP systems

    32:41 Optimizing motor life with IoT technologies

    36:19 The evolution and benefits of pump scheduling

    39:58 Challenges in implementing IoT for asset visibility

    42:30 Adapting to and making the most of emerging technologies

    46:11 Personal growth and trends in the IoT industry

    50:12 IFM’s digital tools and future goals in predictive maintenance

    54:23 Distributed AI models for localized data insights

    57:54 Industrial use cases and client success stories

    1:03:48 Advantages of IP-rated devices in field operations

    1:06:32 The importance of digitization and digitalization

    1:09:16 Integrating IT and OT for better decision-making

    1:12:41 Emphasis on practical application over trend chasing

    1:16:04 The need for use case-driven solutions and security


    _______

    Connect with Freddie on LinkedIn:

    https://www.linkedin.com/in/freddie-coertze-b24972155/


    Connect with Phil on LinkedIn:

    https://www.linkedin.com/in/phil-seboa/


    Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/

    ________


    About Industry Sage Media:

    Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.


    Learn more at: http://www.industrysagemedia.com



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    51 mins
  • 12 - Digital Transformation in Life Sciences with Amy Williams
    Oct 30 2024

    Amy Williams from Skellig Automation joins hosts Phil Seboa and Ed Fuentes to dive into the world of industrial IoT and automation in life sciences. Learn about Amy’s journey into life sciences, challenges in the pharmaceutical industry, and the potential of digital tools like the Unified Namespace and Industry 4.0. Discover how new technologies are improving data management and making healthcare more accessible. Tune in for an inspiring conversation on the future of life sciences and the digital revolution.


    00:00 Introduction and Welcome 00:30 Introduction of Amy Williams 01:45 Amy’s Background in Life Sciences and Automation 05:32 Paper vs. Digital Workflow in Pharmaceuticals 08:40 Insights on Graph Databases 10:50 GraphQL and Database Automation 13:00 The Future Landscape of Tech in Life Sciences 15:12 The Role of Biosimilars in Healthcare 17:35 Addressing US Drug Shortages 20:05 Skellig’s Initiatives in Supply Chain Digitalization 22:16 Challenges in Technology Adoption 24:40 Amy's Influences and Family Background 27:00 From College to Automation Engineering 30:15 Transitioning to Life Sciences 33:03 Personal Health Journey and its Impact 36:22 Making Healthcare More Accessible 38:40 Inefficiencies in Manufacturing and Costs to Patients 42:10 Advocacy for Industry Change 44:00 Upcoming News on Industry Innovations 46:30 Advice for Embracing Industry 4.0 49:00 Conclusion and Final Thoughts


    Connect with Amy on LinkedIn:

    https://www.linkedin.com/in/amy-williams-a8974b114/

    Connect with Phil on LinkedIn:

    https://www.linkedin.com/in/phil-seboa/

    Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/


    About Industry Sage Media:

    Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.

    Learn more at: http://www.industrysagemedia.com

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    45 mins
  • 11 - Industrial Data Engineering Made Simple with Keiran Stokes
    Oct 23 2024

    This week we welcome Keiran Stokes, Director and Head of Technology at Thred, all the way from New Zealand. Keiran shares his unique journey from being an industrial electrician to a control systems engineer and then co-founding Thred. Throughout this insightful discussion, you will gain a deeper understanding of the intricacies of industrial data engineering, the role of digital twins, and the importance of context in data analytics.

    Keiran sheds light on the challenges of integrating industrial systems, the shortage of data engineers in the sector, and Thred’s revolutionary approach to bridging the gap between Industry 4.0 promises and current technology. This episode is perfect for anyone interested in the forefront of IIoT innovations and looking to understand the real-world applications and obstacles in the industry.


    About:

    Keiran Stokes is a leader in IT/OT integration and data strategy, renowned for his expertise in converging operational and information technologies to drive digital transformation. With a strong focus on supporting New Zealand’s industrial sector, Keiran specialises in enterprise and data architecture, helping businesses unlock productivity through digital solutions. His passion for bridging the gap between the factory floor and the cloud has positioned him as a thought leader in operational data, as well as in the engineering and operations that transform that data into insights and actionable improvements.


    00:00 Introduction to Unplugged: An IIoT Podcast 00:35 Introduction to Guest: Keiran Stokes 01:45 Keiran Stokes' Journey: From Electrician to IIoT Expert 05:12 Transition into Manufacturing Execution Systems (MES) Development 08:23 Founding of Thred: Mission and Goals 11:03 Differences Between Industrial and IT Systems 14:17 Challenges of Industrial Data Sharing 17:02 Importance of Domain Knowledge in Industrial Data Engineering 20:50 The Role of Knowledge Graphs in Data Contextualization 25:11 Insights on Large Language Models (LLMs) 28:44 Overview of Thred's New Tool: 3 Cloud 32:30 Concepts of Digital Twins and Real-time Cobot Replication 36:15 Industry Challenges and Solutions for Small Manufacturers 39:42 Data Engineering and DataOps in the Industrial Sector 42:15 Open Source Software in Industrial Applications 45:50 Final Thoughts: Closing Gaps in Industrial Data 48:37 Listener Takeaways on IIoT Innovations and Challenges 52:10 Episode Wrap-Up and Future Discussions


    Don't forget to subscribe for more insights and updates on the future of Industrial Internet of Things and automation!


    Connect with Keiran on LinkedIn:

    https://www.linkedin.com/in/keiran-stokes/

    Connect with Phil on LinkedIn:

    https://www.linkedin.com/in/phil-seboa/

    Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/


    About Industry Sage Media:

    Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.


    Learn more at: http://www.industrysagemedia.com


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    49 mins
  • 10 - Data-Driven Strategies for Stress-Free Manufacturing with Yanesh Naidoo
    Oct 15 2024

    In this episode, hosts Phil Seboa and Ed Fuentes welcome Yanesh Naidoo, the owner of Jendamark Automation.

    With over 20 years of experience in advanced manufacturing technologies, Yanesh discusses his approach to managing a plant, addressing common stressors, and the critical role trust in technology plays in optimizing operations.

    From his early days at Volkswagen to the current innovations driving Jendamark Automation, Yanesh shares insights into the intersection of AI, automation, and human-centric plant management. Perfect for industry professionals, tech enthusiasts, and anyone interested in the future of industrial automation.

    01:24 Managing a Plant: Common Stressors 03:40 Real-life Breakdown: Phil's Maintenance Experience 06:58 Low Stock Challenges & Communication 09:10 Utilizing Data to Reduce Stress 11:32 Building Trust in Systems and Technology 14:17 The Potential of AI in Plant Management 17:05 Industrial Copilots and Real-time Insights 19:46 AI Asking AI: The Future Vision 22:23 Transformative Potential of ChatGPT 24:50 Human Judgment in AI-Assisted Decision Making 28:06 Yanesh's Personal Anecdote: Technology Enhancing Human Life 31:45 Automation and Human Involvement 34:32 Transitioning to Digitized, Paperless Operations 37:43 Reducing Operator Stress Without Job Loss 40:20 Key Data Collection and WhatsApp Integration 42:18 CEO vs. Middle Management: Resistance to Visibility 45:37 Empowering Operators with Data 47:59 Continuous Improvement and Active Involvement 49:53 Using Data for Actionable Insights 52:14 Innovation Trends in Manufacturing 55:00 Technical Optimizations and Digital Business Challenges 58:35 Financial Difficulties in Digital Transformation 1:01:27 Importance of Customer Education and Tailored Marketing 1:04:12 Revamping Education on YouTube 1:06:41 Jendamark Innovations: Low-code IT OT Integration 1:09:10 Mechanical Innovations and Reduced Changeover Time 1:12:33 Automotive Industry Challenges and IT OT Integration 1:15:20 Vision for Future Production Lines 1:17:54 Digital Augmentation and Prescriptive AI 1:20:45 Technologies to Reduce Operator Stress 1:23:30 Operators' Mindset and Technology Adoption 1:26:00 Digital vs. Automation: Upskilling Workers 1:28:29 Case Study: Overcoming Resistance to Digitization

    Connect with Yanesh on LinkedIn:

    https://www.linkedin.com/in/yaneshnaidoo/

    Connect with Phil on LinkedIn:

    https://www.linkedin.com/in/phil-seboa/

    Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/

    Learn more about Jendamark Automation :https://www.jendamark.co.za/


    About Industry Sage Media:

    Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.

    Learn more at: http://www.industrysagemedia.com


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    57 mins
  • 9 - The Role of TCP/IP, MQTT, and VPN in IoT with Rene Gamero
    Oct 8 2024

    Join hosts Ed Fuentes and Phil Seboa with industrial automation and IoT expert, Rene Gamero, as they dive into the transformative world of IIoT and automation. Rene shares insights on the practical advantages of Power over Ethernet, the intricacies of protocols like TCP/IP and MQTT, and the seamless integration of MariaDB databases on Linux platforms.

    Learn about real-world applications, such as how Opto 22's equipment is revolutionizing clean water distribution in remote Andes regions and reducing operational costs for major franchises like McDonald's. With anecdotes on tech solutions, data-driven approaches, and the future of IIoT, this episode promises to be a treasure for tech enthusiasts and industry professionals alike.


    This episode is brought to you by Industry Sage Media.


    00:00 Introduction to Unplugged IIoT Podcast 00:42 Welcome to Rene Gamero 01:19 Rene Gamero's Journey in Industrial Automation 04:31 Power Over Ethernet (PoE) Advantages 08:32 Efficient Protocols and Databases 11:35 Hardware Flexibility and Multi-Functional Use 16:02 Case Study: Clean Water Distribution in the Andes 21:45 Integrating Legacy Equipment with Modern Solutions 26:58 Real-world Applications: McDonald's Energy Management 32:11 Streamlining Installations with PoE and Linux 37:40 Data Collection, Visualization, and Real-time Monitoring 42:55 The Importance of Educating Customers 46:59 Embracing Kubernetes and Modern IT Tools in OT Environments 52:16 Closing Remarks and Future Discussions

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    View the Episode Recap: https://industrysagemedia.com/the-role-of-tcp-ip-mqtt-and-vpn-in-iot-with-rene-gamero/

    Connect with Rene on LinkedIn:

    https://www.linkedin.com/in/renegamero/

    Connect with Phil on LinkedIn:

    https://www.linkedin.com/in/phil-seboa/

    Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/

    Learn more about Opto22: http://www.opto22.com/

    ------


    About Industry Sage Media:

    Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.


    Learn more at: http://www.industrysagemedia.com


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    53 mins
  • 8 - The Future of Building Automation and BMS with Bryce Anderson
    Oct 1 2024

    In this episode of Unplugged: An IIoT Podcast hosts Phil Seboa and Ed Fuentes welcome Bryce Anderson, founder of Life Cycle Controls. With over 25 years of experience in the building management systems (BMS) and building automation systems (BAS) industry, Bryce shares his journey from working with Johnson Controls in South Africa to establishing his own company in 2017.

    Specializing in BMS design, training, and client-side support, Bryce provides valuable insights into the challenges and opportunities within the BMS sector.

    This episode delves into topics crucial for professionals in the BMS industry, technology enthusiasts, and anyone interested in the future of building automation.


    This episode is brought to you by Industry Sage Media.


    00:00 Introduction to Unplugged IIoT Podcast

    00:28 Meet Bryce Anderson: Founder of Life Cycle Controls

    01:33 Bryce's Early Career and Experience with Johnson Controls

    04:21 Transition from Project Engineer to BMS Project Manager

    08:40 Founding Life Cycle Controls in 2017

    11:05 Insights on BMS Upgrades and Client-Side Support

    14:12 Challenges and Hands-On Experience in BMS Industry

    17:00 The Inefficiency of Preventative Maintenance Contracts

    19:43 The Impact of Energy Efficiency Rating Programs

    23:55 Integrating Technology and Human Expertise

    27:30 Debunking Wireless Sensor Myths in Construction

    31:02 The Role of Data in BMS and the Issue with Cloud Servers

    34:17 Addressing Data Ownership and Open Source Platforms

    38:05 Energy-Saving Strategies and Government Programs

    41:10 Using Building Management Systems for Power Usage Efficiency

    44:30 Future Trends: AI vs. Human Training in Commercial Offices

    47:44 Final Thoughts and Industry Insights from Bryce Anderson

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    Connect with Bryce on LinkedIn:

    https://www.linkedin.com/in/bryce-anderson17

    Connect with Phil on LinkedIn:

    https://www.linkedin.com/in/phil-seboa/

    Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/

    Learn more about Lifecycle Controls: https://www.lifecyclecontrols.com.au/



    About Industry Sage Media:

    Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.


    Learn more at: http://www.industrysagemedia.com


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    1 hr
  • 7 - Home Automation, IoT, and PLC MQTT with Lachlan Wright
    Sep 17 2024

    Join hosts Phil Seboa and Ed Fuentes as they welcome principal engineer Lachlan Wright from PWD. Solutions. This episode of Unplugged dives deep into the world of industrial IoT, touching on Lachlan's career in automation, IIOT vs. IOT, the power of open frameworks, and the future of industrial automation. Lachlan shares his experiences with Raspberry Pi, Arduino, and emerging PLC technologies, alongside discussing the importance of data accessibility and the role of agile development in today's evolving tech landscape. Tune in for an enlightening conversation filled with valuable industry insights.

    00:00 Introduction to Unplugged IIoT Podcast

    00:45 Meet Lachlan Wright, Principal Engineer of PWD. Solutions

    02:43 Phil’s Passion for 3D Object Creation and Gaming through Blender

    04:22 Ed’s Journey with Python and Databasing

    07:08 Versatility of Skills in Industrial and Control Systems

    11:35 Lachlan’s Home Automation: PLC MQTT for Power Monitoring

    14:58 Lachlan’s Experience with Chat GPT and New Facebook Tools

    17:24 Phil on Llama 3.5 Models and Their Vast Resources

    21:46 Lachlan’s Industrial Anecdote: PLC, TCP Driver, InfluxDB, and Ignition

    27:15 Pitfalls of Agile Methodology in IoT Digital Transformation

    32:03 Importance of Community Collaboration in Open Source

    35:16 Evolving PLCs: The Role of Software and Programming Languages

    38:45 Integration of Docker Containers in Development

    41:18 User Experience and Visualization in Industrial Applications

    43:09 Shift Towards Web Native Technology

    44:38 From Traditional SCADA to the WebDev Mindset

    48:49 Interest in Time Series Databases like InfluxDB and Timescale

    50:20 Enthusiasm for Continuous Learning and Technology Exploration

    52:35 Unique Solutions for Different Industries and Sites

    55:10 Raspberry Pi and Beckhoff CX 7000 Series in IIoT Deployments

    58:46 Cost-Effectiveness of New Systems like Octo 22 Groove and PLC Nexts

    01:02:19 Adoption of Raspberry Pi for Initial Automation Testing


    Connect with Lachlan on LinkedIn:

    https://www.linkedin.com/in/plcexpert/


    Connect with Phil on LinkedIn:

    https://www.linkedin.com/in/phil-seboa/


    Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/


    ------

    About Industry Sage Media:

    Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.


    Learn more at: http://www.industrysagemedia.com


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    55 mins
  • 6 - Generative AI in Industrial Automation with Dave Griffith
    Sep 5 2024

    Join hosts Phil Seboa and Ed Fuentes in this insightful episode of Unplugged: An IIoT Podcast, as they engage with Dave Griffith, co-host of the Manufacturing Hub podcast, to discuss the evolving landscape of industrial automation and IIoT. Dave brings a wealth of experience from the manufacturing and industrial automation sector and shares key insights on data collection, connectivity, and the impact of generative AI in the industry. This episode also covers significant topics like change management, knowledge sharing, and the challenges and opportunities faced by industry professionals at global exhibitions.


    This episode is brought to you by Industry Sage Media.


    00:00 Introduction to Unplugged: An IIoT Podcast

    00:35 Welcoming Dave Griffith to the show

    02:14 The journey of the Manufacturing Hub podcast

    05:44 Importance of data collection and connectivity in IIoT

    09:32 Insights from global industry exhibitions

    13:26 Comparing European and American trade shows

    18:10 Challenges in digesting industry trends at large shows

    20:48 Prioritizing core automation and data collection

    24:12 Generative AI and Industrial Copilot collaboration

    26:58 The value of documenting and sharing knowledge

    31:30 Challenges with institutional knowledge loss

    35:54 Engaging with difficult employees for cultural change

    39:48 Success stories in change management

    44:26 Experiences with industrial sites in the food and beverage industry

    48:02 The role of education and mindset change in innovation

    52:14 The future of impactful and transformative projects

    55:12 The significance of hands-on learning and video formats for training

    58:40 Outro and final thoughts

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    Connect with Phil on LinkedIn:

    https://www.linkedin.com/in/phil-seboa/

    Connect with Ed on LinkedIn:

    https://www.linkedin.com/in/ed-fuentes-2046121a/

    Connect with Dave on LinkedIn: https://www.linkedin.com/in/davegriffith23/

    ------------

    About Industry Sage Media:

    Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.

    Learn more at: http://www.industrysagemedia.com

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    49 mins