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The D-Code Podcast

The D-Code Podcast

By: The D-Code
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About this listen

Decoding electronics manufacturing! Sean Kincaid, Elias Malfavon, and Daniel Stanphill along with an expert guest, talk all things PCBA.Copyright 2024 All rights reserved.
Episodes
  • Rev 2.8 - Sean Patterson
    May 27 2025

    Rev 2.8 - Sean Patterson on AI - an excellent high level overview

    When Sean Patterson "finally" decided to try out AI for a personal project, he was blown away by the time he saved. You'll hear this story and many more in this excellent brief of the power of AI for small to medium businesses.

    Heck, he's so passionate about this topic, he founded his own company in between the time we scheduled his interview and when we recorded!

    While Sean fully supports small to medium businesses in following a rough guideline of "AI First", he strongly cautions... well, let him tell you himself and just give this episode a go!

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    1 hr and 3 mins
  • Rev 2.7 STAR Special - Dr. Adam & Mike Konrad
    May 6 2025

    Special Edition of The D Code – Live from the SMTA Star Event We had the rare opportunity to sit down with Dr. Adam Klett of Kaizen and Mike Konrad at the SMTA Star event in Kansas for a jam-packed roundtable episode of The D Code Podcast — and this one went deep! Here are a few highlights you don’t want to miss: EIS > SIR? Dr. Klett introduced us to Electrochemical Impedance Spectroscopy (EIS) — a powerful evolution of SIR testing that uses AC signals to gather far more detailed cleanliness data from circuit boards. It's like the SIR test... with superpowers. Cleaning Isn’t Optional As Mike put it: "You can't be a little clean. You're either clean or you're not." Partial cleaning? Even worse than not cleaning at all. IPC Standards Are Changing IPC removed the “pass/fail” resistivity number now it’s on us to prove cleanliness. That means more testing, more validation, and more data-driven decisions. SMTA’s Future Focused Mission Dr. Klett is leading initiatives to bridge the generational gap in our industry developing young professionals, making technical knowledge more accessible, and building the future of electronics manufacturing. From Fab to Assembly: It All Matters We explored how everything from PCB fabrication chemistry to automated wash systems adds up in the fight against electrochemical migration, dendritic growth, and long-term field failures. This episode is PACKED with insight, especially if you work in PCBA, reliability engineering, or process validation. Tune in if you're curious about the future of board cleanliness testing and what SMTA is doing to build the next generation of industry leaders. #SMTA #ElectronicsManufacturing #EIS #SIR #Kaizen #IPC #PCBA

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    40 mins
  • Rev 2.6 Yash Sutariya
    Apr 29 2025

    The Reality of PCB Manufacturing with Yash Sutariya

    In this episode, we dive into the real challenges facing domestic PCB manufacturing with Yash from Saturn Electronics. We talk about cost-saving design strategies, common mistakes, chemical innovations, automotive applications, and why passion and adaptability are critical for success. From etching processes to the future of automation, this one’s packed with insights you don’t want to miss.

    🔹 How to optimize panelization and save costs 🔹 Why collaboration with your PCB shop matters 🔹 What's really changing in flex materials and automation 🔹 Why domestic PCB manufacturing needs your support

    Listen now and d-code the future of PCB production!

    #PCBManufacturing #SaturnElectronics #CostOptimization #Collaboration #DomesticManufacturing #Automation #DesignTips

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    36 mins
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